DeviceSearchService.java
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package com.iot.scheduler.service;
import com.alibaba.fastjson.JSON;
import com.alibaba.fastjson.JSONArray;
import com.alibaba.fastjson.JSONObject;
import lombok.extern.slf4j.Slf4j;
import org.springframework.beans.factory.annotation.Value;
import org.springframework.jdbc.core.JdbcTemplate;
import org.springframework.stereotype.Service;
import org.springframework.util.StringUtils;
import jakarta.annotation.Resource;
import java.text.SimpleDateFormat;
import java.util.*;
@Slf4j
@Service
public class DeviceSearchService {
@Value("${device.db.corpCode}")
private String deviceCorpCode;
@Value("${device.db.tableName}")
private String deviceTableName;
@Value("${device.db.oeeTableName}")
private String oeeTableName;
@Resource
private JdbcTemplate jdbcTemplate;
@Resource
private DevicePullService devicePullService;
public Map<String, Object> queryDeviceList(String deviceName, String lampState, Integer pageNo, Integer pageSize) {
StringBuilder countSql = new StringBuilder("SELECT COUNT(*) FROM " + deviceTableName + " WHERE corp_code = ?");
StringBuilder querySql = new StringBuilder("SELECT id, deviceName, projectType, projectState, dtuSn, dtuId, deviceId, " +
"lampState, startTime, duration, utilizationRate FROM " + deviceTableName + " WHERE corp_code = ?");
List<Object> params = new java.util.ArrayList<>();
params.add(deviceCorpCode);
if (StringUtils.hasText(deviceName)) {
countSql.append(" AND deviceName LIKE ?");
querySql.append(" AND deviceName LIKE ?");
params.add("%" + deviceName + "%");
}
if (StringUtils.hasText(lampState)) {
countSql.append(" AND lampState = ?");
querySql.append(" AND lampState = ?");
params.add(lampState);
}
Long total = jdbcTemplate.queryForObject(countSql.toString(), Long.class, params.toArray());
int offset = (pageNo - 1) * pageSize;
querySql.append(" ORDER BY created_at DESC LIMIT ?, ?");
params.add(offset);
params.add(pageSize);
List<Map<String, Object>> list = jdbcTemplate.queryForList(querySql.toString(), params.toArray());
return Map.of(
"total", total != null ? total : 0,
"pageNo", pageNo,
"pageSize", pageSize,
"list", list
);
}
public Map<String, Object> queryDeviceStats() {
String sql = "SELECT lampState, COUNT(*) as cnt FROM " + deviceTableName +
" WHERE corp_code = ? GROUP BY lampState";
List<Map<String, Object>> rows = jdbcTemplate.queryForList(sql, deviceCorpCode);
long all = 0;
long red = 0, yellow = 0, green = 0, blue = 0, off = 0;
for (Map<String, Object> row : rows) {
String state = (String) row.get("lampState");
long cnt = ((Number) row.get("cnt")).longValue();
all += cnt;
switch (state) {
case "0" -> off = cnt;
case "1" -> red = cnt;
case "2" -> yellow = cnt;
case "3" -> green = cnt;
case "4" -> blue = cnt;
}
}
return Map.of(
"all", all,
"red", red,
"yellow", yellow,
"green", green,
"blue", blue,
"off", off
);
}
public Map<String, Object> queryLampData(String dtuSn, String date) {
String result = devicePullService.getLampData(dtuSn, date);
Map<String, Object> res = com.alibaba.fastjson.JSON.parseObject(result, new com.alibaba.fastjson.TypeReference<>() {});
Integer code = (Integer) res.get("code");
if (code == null || code != 200) {
return Map.of("lampDurationStats", Map.of(), "list", List.of());
}
JSONArray dataList = (JSONArray) res.get("data");
if (dataList == null || dataList.isEmpty()) {
return Map.of("lampDurationStats", Map.of(), "list", List.of());
}
// 统计各灯状态时长
long offTotal = 0, redTotal = 0, yellowTotal = 0, greenTotal = 0, blueTotal = 0;
for (int i = 0; i < dataList.size(); i++) {
JSONObject item = (JSONObject) dataList.get(i);
JSONArray lampDataList = item.getJSONArray("lampData");
if (lampDataList == null) continue;
for (int j = 0; j < lampDataList.size(); j++) {
JSONObject lamp = (JSONObject) lampDataList.get(j);
int state = lamp.getIntValue("lampState");
long duration = lamp.getLongValue("duration");
switch (state) {
case 0 -> offTotal += duration;
case 1 -> redTotal += duration;
case 2 -> yellowTotal += duration;
case 3 -> greenTotal += duration;
case 4 -> blueTotal += duration;
}
}
}
Map<String, String> stats = new LinkedHashMap<>();
stats.put("off", formatDuration(offTotal));
stats.put("red", formatDuration(redTotal));
stats.put("yellow", formatDuration(yellowTotal));
stats.put("green", formatDuration(greenTotal));
stats.put("blue", formatDuration(blueTotal));
return Map.of(
"lampDurationStats", stats,
"list", dataList
);
}
private String formatDuration(long totalSeconds) {
long hours = totalSeconds / 3600;
long minutes = (totalSeconds % 3600) / 60;
long seconds = totalSeconds % 60;
if (hours > 0) {
return hours + "时" + minutes + "分" + seconds + "秒";
}
if (minutes > 0) {
return minutes + "分" + seconds + "秒";
}
return seconds + "秒";
}
/**
* 稼动率/OEE统计查询
* @param dtuSn 设备序列号(可选,为空查全部)
* @param type 查询类型:day-日(按日期段), week-周(今年第1周~本周), month-月(今年1月~本月)
* @param startDate 日模式下的开始日期(yyyy-MM-dd)
* @param endDate 日模式下的结束日期(yyyy-MM-dd)
*/
public Map<String, Object> queryOeeStats(String dtuSn, String type, String startDate, String endDate) {
// 1. 根据类型确定日期范围
List<String> dates = buildDateRange(type, startDate, endDate);
log.info("OEE查询 - type:{}, dtuSn:{}, 日期范围:{}天, 起始:{}, 结束:{}", type, dtuSn, dates.size(), dates.get(0), dates.get(dates.size() - 1));
// 判断是否包含今天
String todayStr = new SimpleDateFormat("yyyy-MM-dd").format(new Date());
boolean includeToday = dates.contains(todayStr);
// 2. 从数据库查询 oee 表数据
List<Map<String, Object>> dbRecords = queryOeeFromDb(dtuSn, dates, includeToday ? todayStr : null);
log.info("OEE查询 - DB返回记录数:{}, 排除today:{}", dbRecords.size(), includeToday ? todayStr : "无");
Map<String, JSONObject> dbDataMap = new LinkedHashMap<>();
for (Map<String, Object> record : dbRecords) {
String oeeDate = String.valueOf(record.get("oee_date"));
// 截断时间部分,只保留日期 yyyy-MM-dd
if (oeeDate.length() > 10) {
oeeDate = oeeDate.substring(0, 10);
}
String lamp1 = (String) record.get("triColorLamp1");
String lamp2 = (String) record.get("triColorLamp2");
String fullJson = (lamp1 != null ? lamp1 : "") + (lamp2 != null ? lamp2 : "");
if (!fullJson.isEmpty()) {
try {
JSONArray arr = JSONArray.parseArray(fullJson);
dbDataMap.put(oeeDate, new JSONObject().fluentPut("lampData", arr));
} catch (Exception e) {
log.warn("解析OEE JSON异常 - date:{}, dtuSn:{}", oeeDate, dtuSn, e);
}
}
}
// 3. 如果包含今天且数据库没有今天的实时数据,则调用接口获取
if (includeToday && !dbDataMap.containsKey(todayStr)) {
if (StringUtils.hasText(dtuSn)) {
String apiResult = devicePullService.getLampData(dtuSn, todayStr);
if (StringUtils.hasText(apiResult)) {
Map<String, Object> res = com.alibaba.fastjson.JSON.parseObject(apiResult,
new com.alibaba.fastjson.TypeReference<>() {});
Integer code = (Integer) res.get("code");
if (code != null && code == 200) {
JSONArray dataList = (JSONArray) res.get("data");
if (dataList != null && !dataList.isEmpty()) {
JSONObject dataObj = (JSONObject) dataList.get(0);
dbDataMap.put(todayStr, dataObj);
}
}
}
}
}
log.info("OEE查询 - 最终有效数据日期数:{}, 日期列表:{}", dbDataMap.size(), dbDataMap.keySet());
// 4. 根据 type 决定统计粒度
List<Map<String, Object>> statsList;
Map<String, Object> summary;
if ("day".equals(type)) {
Map<String, Object> result = aggregateByDay(dates, dbDataMap);
statsList = (List<Map<String, Object>>) result.get("list");
summary = (Map<String, Object>) result.get("summary");
} else if ("week".equals(type)) {
Map<String, Object> result = aggregateByWeek(dates, dbDataMap);
statsList = (List<Map<String, Object>>) result.get("list");
summary = (Map<String, Object>) result.get("summary");
} else {
Map<String, Object> result = aggregateByMonth(dates, dbDataMap);
statsList = (List<Map<String, Object>>) result.get("list");
summary = (Map<String, Object>) result.get("summary");
}
return Map.of(
"summary", summary,
"list", statsList
);
}
/**
* 按天统计
*/
private Map<String, Object> aggregateByDay(List<String> dates, Map<String, JSONObject> dbDataMap) {
List<Map<String, Object>> dailyStats = new ArrayList<>();
long totalOffDur = 0, totalRedDur = 0, totalYellowDur = 0, totalGreenDur = 0, totalBlueDur = 0;
int totalOffCnt = 0, totalRedCnt = 0, totalYellowCnt = 0, totalGreenCnt = 0, totalBlueCnt = 0;
for (String d : dates) {
long[] counts = countLampData(dbDataMap.get(d));
totalOffDur += counts[0]; totalRedDur += counts[2]; totalYellowDur += counts[4];
totalGreenDur += counts[6]; totalBlueDur += counts[8];
totalOffCnt += (int)counts[1]; totalRedCnt += (int)counts[3]; totalYellowCnt += (int)counts[5];
totalGreenCnt += (int)counts[7]; totalBlueCnt += (int)counts[9];
Map<String, Object> dayStat = new LinkedHashMap<>();
dayStat.put("label", d);
dayStat.put("date", d);
dayStat.put("off", Map.of("duration", formatDuration(counts[0]), "seconds", counts[0], "count", (int)counts[1]));
dayStat.put("red", Map.of("duration", formatDuration(counts[2]), "seconds", counts[2], "count", (int)counts[3]));
dayStat.put("yellow", Map.of("duration", formatDuration(counts[4]), "seconds", counts[4], "count", (int)counts[5]));
dayStat.put("green", Map.of("duration", formatDuration(counts[6]), "seconds", counts[6], "count", (int)counts[7]));
dayStat.put("blue", Map.of("duration", formatDuration(counts[8]), "seconds", counts[8], "count", (int)counts[9]));
dailyStats.add(dayStat);
}
Map<String, Object> summary = buildSummary(totalOffDur, totalRedDur, totalYellowDur, totalGreenDur, totalBlueDur,
totalOffCnt, totalRedCnt, totalYellowCnt, totalGreenCnt, totalBlueCnt);
return Map.of("list", dailyStats, "summary", summary);
}
/**
* 按周统计
*/
private Map<String, Object> aggregateByWeek(List<String> dates, Map<String, JSONObject> dbDataMap) {
// 按自然周(周一~周日)分组,第一周从1月1日开始(可能不足7天)
List<List<String>> weekBuckets = new ArrayList<>();
SimpleDateFormat sdf = new SimpleDateFormat("yyyy-MM-dd");
// 确定年份和该年第一个周一的日期
String yearStr = dates.get(0).substring(0, 4);
int year = Integer.parseInt(yearStr);
Calendar jan1 = Calendar.getInstance();
jan1.set(year, Calendar.JANUARY, 1);
int jan1Dow = jan1.get(Calendar.DAY_OF_WEEK);
// 找到第一个周一:如果1月1日就是周一,则firstMonday=1月1日;否则往后推到周一
Calendar firstMonday = Calendar.getInstance();
firstMonday.setTime(jan1.getTime());
int daysToAdd = jan1Dow == Calendar.MONDAY ? 0 : (Calendar.MONDAY - jan1Dow + 7) % 7;
firstMonday.add(Calendar.DATE, daysToAdd);
for (String d : dates) {
try {
Date date = sdf.parse(d);
Calendar cal = Calendar.getInstance();
cal.setTime(date);
cal.set(Calendar.HOUR_OF_DAY, 0);
cal.set(Calendar.MINUTE, 0);
cal.set(Calendar.SECOND, 0);
cal.set(Calendar.MILLISECOND, 0);
int bucketIndex;
if (!cal.after(firstMonday)) {
// 在第一个周一之前(含当天),属于第1周(从1月1日开始)
bucketIndex = 0;
} else {
// 第一个周一之后,按完整自然周计算
long diffMs = cal.getTimeInMillis() - firstMonday.getTimeInMillis();
long diffDays = diffMs / (1000 * 60 * 60 * 24);
bucketIndex = 1 + (int)(diffDays / 7); // 第2周、第3周...
}
while (weekBuckets.size() <= bucketIndex) {
weekBuckets.add(new ArrayList<>());
}
weekBuckets.get(bucketIndex).add(d);
} catch (Exception e) {
log.warn("解析日期失败: {}", d);
}
}
List<Map<String, Object>> weeklyStats = new ArrayList<>();
long tOffD=0, tRedD=0, tYelD=0, tGrnD=0, tBluD=0;
int tOffC=0, tRedC=0, tYelC=0, tGrnC=0, tBluC=0;
for (int i = 0; i < weekBuckets.size(); i++) {
List<String> daysInWeek = weekBuckets.get(i);
if (daysInWeek.isEmpty()) continue;
long wOffD=0, wRedD=0, wYelD=0, wGrnD=0, wBluD=0;
int wOffC=0, wRedC=0, wYelC=0, wGrnC=0, wBluC=0;
for (String d : daysInWeek) {
long[] cnt = countLampData(dbDataMap.get(d));
wOffD += cnt[0]; wRedD += cnt[2]; wYelD += cnt[4]; wGrnD += cnt[6]; wBluD += cnt[8];
wOffC += (int)cnt[1]; wRedC += (int)cnt[3]; wYelC += (int)cnt[5]; wGrnC += (int)cnt[7]; wBluC += (int)cnt[9];
}
tOffD+=wOffD; tRedD+=wRedD; tYelD+=wYelD; tGrnD+=wGrnD; tBluD+=wBluD;
tOffC+=wOffC; tRedC+=wRedC; tYelC+=wYelC; tGrnC+=wGrnC; tBluC+=wBluC;
Collections.sort(daysInWeek);
Map<String, Object> ws = new LinkedHashMap<>();
ws.put("label", (i + 1) + "周");
ws.put("week", yearStr + "-W" + String.format("%02d", i + 1));
ws.put("startDate", daysInWeek.get(0));
ws.put("endDate", daysInWeek.get(daysInWeek.size() - 1));
ws.put("off", Map.of("duration", formatDuration(wOffD), "seconds", wOffD, "count", wOffC));
ws.put("red", Map.of("duration", formatDuration(wRedD), "seconds", wRedD, "count", wRedC));
ws.put("yellow", Map.of("duration", formatDuration(wYelD), "seconds", wYelD, "count", wYelC));
ws.put("green", Map.of("duration", formatDuration(wGrnD), "seconds", wGrnD, "count", wGrnC));
ws.put("blue", Map.of("duration", formatDuration(wBluD), "seconds", wBluD, "count", wBluC));
weeklyStats.add(ws);
}
Map<String, Object> summary = buildSummary(tOffD, tRedD, tYelD, tGrnD, tBluD,
tOffC, tRedC, tYelC, tGrnC, tBluC);
return Map.of("list", weeklyStats, "summary", summary);
}
/**
* 按月统计
*/
private Map<String, Object> aggregateByMonth(List<String> dates, Map<String, JSONObject> dbDataMap) {
// 按 年-月 分组
Map<String, List<String>> monthGroups = new LinkedHashMap<>();
SimpleDateFormat sdf = new SimpleDateFormat("yyyy-MM-dd");
for (String d : dates) {
String monthKey = d.substring(0, 7); // yyyy-MM
monthGroups.computeIfAbsent(monthKey, k -> new ArrayList<>()).add(d);
}
List<Map<String, Object>> monthlyStats = new ArrayList<>();
long tOffD=0, tRedD=0, tYelD=0, tGrnD=0, tBluD=0;
int tOffC=0, tRedC=0, tYelC=0, tGrnC=0, tBluC=0;
for (Map.Entry<String, List<String>> entry : monthGroups.entrySet()) {
String monthKey = entry.getKey();
List<String> daysInMonth = entry.getValue();
long mOffD=0, mRedD=0, mYelD=0, mGrnD=0, mBluD=0;
int mOffC=0, mRedC=0, mYelC=0, mGrnC=0, mBluC=0;
for (String d : daysInMonth) {
long[] cnt = countLampData(dbDataMap.get(d));
mOffD += cnt[0]; mRedD += cnt[2]; mYelD += cnt[4]; mGrnD += cnt[6]; mBluD += cnt[8];
mOffC += (int)cnt[1]; mRedC += (int)cnt[3]; mYelC += (int)cnt[5]; mGrnC += (int)cnt[7]; mBluC += (int)cnt[9];
}
tOffD+=mOffD; tRedD+=mRedD; tYelD+=mYelD; tGrnD+=mGrnD; tBluD+=mBluD;
tOffC+=mOffC; tRedC+=mRedC; tYelC+=mYelC; tGrnC+=mGrnC; tBluC+=mBluC;
String monthNum = monthKey.substring(5); // "01", "02" ...
Map<String, Object> ms = new LinkedHashMap<>();
ms.put("label", Integer.parseInt(monthNum) + "月");
ms.put("month", monthKey);
ms.put("off", Map.of("duration", formatDuration(mOffD), "seconds", mOffD, "count", mOffC));
ms.put("red", Map.of("duration", formatDuration(mRedD), "seconds", mRedD, "count", mRedC));
ms.put("yellow", Map.of("duration", formatDuration(mYelD), "seconds", mYelD, "count", mYelC));
ms.put("green", Map.of("duration", formatDuration(mGrnD), "seconds", mGrnD, "count", mGrnC));
ms.put("blue", Map.of("duration", formatDuration(mBluD), "seconds", mBluD, "count", mBluC));
monthlyStats.add(ms);
}
Map<String, Object> summary = buildSummary(tOffD, tRedD, tYelD, tGrnD, tBluD,
tOffC, tRedC, tYelC, tGrnC, tBluC);
return Map.of("list", monthlyStats, "summary", summary);
}
/**
* 统计单日 lampData 各状态时长和次数
* 返回 [offDur, offCnt, redDur, redCnt, yelDur, yelCnt, grnDur, grnCnt, bluDur, bluCnt]
*/
private long[] countLampData(JSONObject dayData) {
long[] result = new long[10];
if (dayData != null) {
JSONArray lampArr = dayData.getJSONArray("lampData");
if (lampArr != null) {
for (int i = 0; i < lampArr.size(); i++) {
JSONObject item = lampArr.getJSONObject(i);
int state = item.getIntValue("lampState");
long dur = item.getLongValue("duration");
switch (state) {
case 0 -> { result[0] += dur; result[1]++; }
case 1 -> { result[2] += dur; result[3]++; }
case 2 -> { result[4] += dur; result[5]++; }
case 3 -> { result[6] += dur; result[7]++; }
case 4 -> { result[8] += dur; result[9]++; }
}
}
}
}
return result;
}
/**
* 构建 summary 汇总对象
*/
private Map<String, Object> buildSummary(long offD, long redD, long yelD, long grnD, long bluD,
int offC, int redC, int yelC, int grnC, int bluC) {
Map<String, Object> summary = new LinkedHashMap<>();
summary.put("off", Map.of("duration", formatDuration(offD), "seconds", offD, "count", offC));
summary.put("red", Map.of("duration", formatDuration(redD), "seconds", redD, "count", redC));
summary.put("yellow", Map.of("duration", formatDuration(yelD), "seconds", yelD, "count", yelC));
summary.put("green", Map.of("duration", formatDuration(grnD), "seconds", grnD, "count", grnC));
summary.put("blue", Map.of("duration", formatDuration(bluD), "seconds", bluD, "count", bluC));
return summary;
}
/**
* 根据查询类型构建日期列表
*/
private List<String> buildDateRange(String type, String startDate, String endDate) {
List<String> result = new ArrayList<>();
SimpleDateFormat sdf = new SimpleDateFormat("yyyy-MM-dd");
switch (type) {
case "day": {
// 指定日期范围
if (StringUtils.hasText(startDate) && StringUtils.hasText(endDate)) {
try {
Date start = sdf.parse(startDate);
Date end = sdf.parse(endDate);
Calendar cur = Calendar.getInstance();
cur.setTime(start);
while (!cur.getTime().after(end)) {
result.add(sdf.format(cur.getTime()));
cur.add(Calendar.DAY_OF_MONTH, 1);
}
} catch (Exception e) {
log.error("日期解析失败: {} ~ {}", startDate, endDate, e);
}
}
break;
}
case "week": {
// 今年1月1日 ~ 今天所在周的周日(自然周,不跨年)
Calendar now = Calendar.getInstance();
int currentYear = now.get(Calendar.YEAR);
Calendar startCal = Calendar.getInstance();
startCal.set(currentYear, Calendar.JANUARY, 1);
// 本周结束(周日)
Calendar endCal = (Calendar) now.clone();
int todayDow = endCal.get(Calendar.DAY_OF_WEEK);
int toSunday = todayDow == Calendar.SUNDAY ? 0 : (7 - todayDow);
endCal.add(Calendar.DATE, toSunday);
Calendar cur = Calendar.getInstance();
cur.setTime(startCal.getTime());
while (!cur.after(endCal)) {
result.add(sdf.format(cur.getTime()));
cur.add(Calendar.DAY_OF_MONTH, 1);
}
break;
}
case "month": {
// 今年1月 ~ 本月最后一天
Calendar now = Calendar.getInstance();
int year = now.get(Calendar.YEAR);
int thisMonth = now.get(Calendar.MONTH); // 0-indexed
for (int m = 0; m <= thisMonth; m++) {
Calendar cal = Calendar.getInstance();
cal.set(year, m, 1);
int lastDay = cal.getActualMaximum(Calendar.DAY_OF_MONTH);
for (int d = 1; d <= lastDay; d++) {
cal.set(year, m, d);
result.add(sdf.format(cal.getTime()));
}
}
break;
}
}
return result;
}
/**
* 从 oee 表查询指定日期范围的数据
*/
private List<Map<String, Object>> queryOeeFromDb(String dtuSn, List<String> dates, String excludeToday) {
if (dates.isEmpty()) return Collections.emptyList();
StringBuilder sql = new StringBuilder(
"SELECT oee_date, triColorLamp1, triColorLamp2 FROM " + oeeTableName + " WHERE corp_code = ?");
List<Object> params = new ArrayList<>();
params.add(deviceCorpCode);
if (StringUtils.hasText(dtuSn)) {
sql.append(" AND dtuSn = ?");
params.add(dtuSn);
}
sql.append(" AND oee_date IN (");
List<Object> dateParams = new ArrayList<>();
for (String d : dates) {
if (d.equals(excludeToday)) continue; // 排除今天,今天走接口
sql.append("?,");
dateParams.add(d);
}
if (dateParams.isEmpty()) {
return Collections.emptyList(); // 所有日期都是今天
}
sql.deleteCharAt(sql.length() - 1).append(")");
params.addAll(dateParams);
sql.append(" ORDER BY oee_date ASC");
return jdbcTemplate.queryForList(sql.toString(), params.toArray());
}
// ==================== OEE 时序图分页查询(含稼动率计算) ====================
/**
* 按设备分页查询所有设备的OEE时序数据,并计算稼动率
*
* @param startDate 开始日期 yyyy-MM-dd
* @param endDate 结束日期 yyyy-MM-dd
* @param pageNo 页码,从1开始
* @param pageSize 每页设备数,最大20
*/
public Map<String, Object> queryOeeTimeline(String startDate, String endDate, Integer pageNo, Integer pageSize) {
log.info("========== [OEE时序图查询-按设备分页] startDate={}, endDate={}, pageNo={}, pageSize={} ==========",
startDate, endDate, pageNo, pageSize);
// 参数校验与默认值
if (!StringUtils.hasText(startDate) || !StringUtils.hasText(endDate)) {
return Map.of("total", 0, "pageNo", pageNo, "pageSize", pageSize, "list", List.of());
}
int ps = Math.min(pageSize != null ? pageSize : 20, 20);
int pn = pageNo != null && pageNo > 0 ? pageNo : 1;
SimpleDateFormat sdf = new SimpleDateFormat("yyyy-MM-dd");
String todayStr = sdf.format(new Date());
boolean includeToday = isDateInRange(todayStr, startDate, endDate);
log.info("包含今日({}): {}", todayStr, includeToday);
// 1. 从设备表查询所有 dtuSn 及设备名称
Map<String, String> deviceNameMap = queryAllDtuSnWithName();
List<String> allDtuSns = new ArrayList<>(deviceNameMap.keySet());
int deviceTotal = allDtuSns.size();
log.info("设备总数: {}", deviceTotal);
if (allDtuSns.isEmpty()) {
return buildPageResult(0, pn, ps, List.of());
}
// 2. 构建日期范围列表
List<String> dateList = buildDayList(startDate, endDate);
log.info("日期范围共 {} 天: {} ~ {}", dateList.size(), dateList.get(0), dateList.get(dateList.size() - 1));
// 3. 批量从数据库查询全部设备的 OEE 数据
List<OeeRecord> allRecords = queryOeeBatch(allDtuSns, dateList, includeToday ? todayStr : null);
// 4. 如果包含今天,补充调用接口获取今天的实时数据
if (includeToday) {
supplementTodayData(allDtuSns, todayStr, allRecords);
}
// 5. 按 dtuSn 分组,每个设备包含该日期范围内所有天的数据
Map<String, List<OeeRecord>> deviceMap = new LinkedHashMap<>();
for (OeeRecord r : allRecords) {
deviceMap.computeIfAbsent(r.dtuSn, k -> new ArrayList<>()).add(r);
}
// 确保没有数据的设备也有空列表(保持顺序一致)
for (String sn : allDtuSns) {
if (!deviceMap.containsKey(sn)) {
deviceMap.put(sn, new ArrayList<>());
}
}
// 6. 设备维度分页
List<Map<String, Object>> pageList;
int offset = (pn - 1) * ps;
List<String> pagedDevices = new ArrayList<>(deviceMap.keySet()).subList(
Math.min(offset, deviceTotal), Math.min(offset + ps, deviceTotal));
pageList = convertDeviceGroupToResponse(pagedDevices, deviceMap, dateList, deviceNameMap);
return buildPageResult(deviceTotal, pn, ps, pageList);
}
/** 查询设备表所有dtuSn及对应设备名称 */
private Map<String, String> queryAllDtuSnWithName() {
String sql = "SELECT dtuSn, deviceName FROM " + deviceTableName + " WHERE corp_code = ? ORDER BY dtuSn";
List<Map<String, Object>> rows = jdbcTemplate.queryForList(sql, deviceCorpCode);
Map<String, String> result = new LinkedHashMap<>(rows.size());
for (Map<String, Object> row : rows) {
result.put((String) row.get("dtuSn"), (String) row.get("deviceName"));
}
return result;
}
/** 判断某日期是否在范围内 */
private boolean isDateInRange(String dateStr, String start, String end) {
try {
SimpleDateFormat sdf = new SimpleDateFormat("yyyy-MM-dd");
Date target = sdf.parse(dateStr);
Date s = sdf.parse(start);
Date e = sdf.parse(end);
return !target.before(s) && !target.after(e);
} catch (Exception e) {
return false;
}
}
/** 构建连续日期列表 */
private List<String> buildDayList(String startDate, String endDate) {
List<String> result = new ArrayList<>();
try {
SimpleDateFormat sdf = new SimpleDateFormat("yyyy-MM-dd");
Calendar cur = Calendar.getInstance();
cur.setTime(sdf.parse(startDate));
Calendar endCal = Calendar.getInstance();
endCal.setTime(sdf.parse(endDate));
while (!cur.after(endCal)) {
result.add(sdf.format(cur.getTime()));
cur.add(Calendar.DAY_OF_MONTH, 1);
}
} catch (Exception e) {
log.error("日期解析失败: {} ~ {}", startDate, endDate, e);
}
return result;
}
/** OEE内部记录结构 */
private static class OeeRecord {
String dtuSn;
String oeeDate;
JSONArray lampData; // 该日lampData数组
double availabilityRate; // 稼动率 (%)
OeeRecord(String dtuSn, String oeeDate) {
this.dtuSn = dtuSn;
this.oeeDate = oeeDate;
this.availabilityRate = 0.0;
}
}
/** 批量从数据库查询OEE数据 */
private List<OeeRecord> queryOeeBatch(List<String> dtuSns, List<String> dateList, String excludeToday) {
List<OeeRecord> records = new ArrayList<>();
if (dateList.isEmpty()) return records;
StringBuilder sql = new StringBuilder(
"SELECT dtuSn, oee_date, triColorLamp1, triColorLamp2 FROM " + oeeTableName +
" WHERE corp_code = ? AND dtuSn IN (");
List<Object> params = new ArrayList<>();
params.add(deviceCorpCode);
// dtuSn IN 条件
for (String sn : dtuSns) { sql.append("?,"); params.add(sn); }
sql.deleteCharAt(sql.length() - 1).append(")");
// 日期条件(排除今天)
sql.append(" AND oee_date IN (");
List<Object> dateParams = new ArrayList<>();
for (String d : dateList) {
if (d.equals(excludeToday)) continue;
sql.append("?,"); dateParams.add(d);
}
if (dateParams.isEmpty()) return records; // 全是今天
sql.deleteCharAt(sql.length() - 1).append(")");
params.addAll(dateParams);
List<Map<String, Object>> rows = jdbcTemplate.queryForList(sql.toString(), params.toArray());
log.info("DB批量查询返回 {} 行OEE数据", rows.size());
for (Map<String, Object> row : rows) {
String sn = (String) row.get("dtuSn");
String oeeDate = String.valueOf(row.get("oee_date"));
if (oeeDate.length() > 10) oeeDate = oeeDate.substring(0, 10);
String lamp1 = (String) row.get("triColorLamp1");
String lamp2 = (String) row.get("triColorLamp2");
OeeRecord record = new OeeRecord(sn, oeeDate);
try {
String fullJson = (lamp1 != null ? lamp1 : "") + (lamp2 != null ? lamp2 : "");
if (!fullJson.isEmpty()) {
record.lampData = JSONArray.parseArray(fullJson);
} else {
record.lampData = new JSONArray();
}
} catch (Exception e) {
log.warn("解析OEE JSON异常 - dtuSn:{}, date:{}", sn, oeeDate, e);
record.lampData = new JSONArray();
}
record.availabilityRate = calcAvailabilityRate(record.lampData);
records.add(record);
}
return records;
}
/** 补充今天的实时接口数据 */
private void supplementTodayData(List<String> dtuSns, String todayStr, List<OeeRecord> records) {
log.info("开始补充今日({})实时OEE数据...", todayStr);
int apiCount = 0;
for (String dtuSn : dtuSns) {
// 先检查是否已有该设备今天的数据
boolean exists = false;
for (OeeRecord r : records) {
if (r.dtuSn.equals(dtuSn) && r.oeeDate.equals(todayStr)) {
exists = true; break;
}
}
if (exists) continue;
try {
String apiResult = devicePullService.getLampData(dtuSn, todayStr);
if (!StringUtils.hasText(apiResult)) continue;
Map<String, Object> res = JSON.parseObject(apiResult, new com.alibaba.fastjson.TypeReference<>() {});
Integer code = (Integer) res.get("code");
if (code == null || code != 200) continue;
JSONArray dataList = (JSONArray) res.get("data");
if (dataList == null || dataList.isEmpty()) continue;
JSONObject dataObj = (JSONObject) dataList.get(0);
OeeRecord record = new OeeRecord(dtuSn, todayStr);
record.lampData = dataObj.getJSONArray("lampData");
if (record.lampData == null) record.lampData = new JSONArray();
record.availabilityRate = calcAvailabilityRate(record.lampData);
records.add(record);
apiCount++;
} catch (Exception e) {
log.error("获取今日OEE数据异常 - dtuSn:{}", dtuSn, e);
}
}
log.info("今日实时数据补充完成, 新增 {} 条", apiCount);
}
/**
* 计算稼动率
* 稼动率 = 绿灯(state=3)时长 / 总时长 * 100%
*/
private double calcAvailabilityRate(JSONArray lampData) {
if (lampData == null || lampData.isEmpty()) return 0.0;
long totalDuration = 0;
long greenDuration = 0;
for (int i = 0; i < lampData.size(); i++) {
JSONObject item = lampData.getJSONObject(i);
if (item == null) continue;
int state = item.getIntValue("lampState");
long dur = item.getLongValue("duration");
totalDuration += dur;
if (state == 3) greenDuration += dur;
}
if (totalDuration == 0) return 0.0;
return Math.round(greenDuration * 10000.0 / totalDuration) / 100.0; // 保留2位小数
}
/** 按设备分组转换为响应格式:每个设备一条记录,包含lampData和设备名称 */
private List<Map<String, Object>> convertDeviceGroupToResponse(List<String> pagedDevices,
Map<String, List<OeeRecord>> deviceMap,
List<String> dateList,
Map<String, String> deviceNameMap) {
List<Map<String, Object>> list = new ArrayList<>(pagedDevices.size());
for (String dtuSn : pagedDevices) {
Map<String, Object> item = new LinkedHashMap<>();
item.put("dtuSn", dtuSn);
item.put("deviceName", deviceNameMap.getOrDefault(dtuSn, ""));
List<OeeRecord> dayRecords = deviceMap.getOrDefault(dtuSn, Collections.emptyList());
// 构建日期→record的快速查找map
Map<String, OeeRecord> recordByDate = new LinkedHashMap<>();
for (OeeRecord r : dayRecords) {
recordByDate.put(r.oeeDate, r);
}
// 汇总计算综合稼动率
long totalDur = 0, greenDur = 0;
long offD = 0, redD = 0, yellowD = 0, greenD = 0, blueD = 0;
int offC = 0, redC = 0, yellowC = 0, greenC = 0, blueC = 0;
// 拼接所有天的 lampData 为一个数组(按日期排序)
JSONArray allLampData = new JSONArray();
List<Map<String, Object>> dailyDetails = new ArrayList<>();
for (String d : dateList) {
OeeRecord rec = recordByDate.get(d);
if (rec != null && rec.lampData != null) {
for (int i = 0; i < rec.lampData.size(); i++) {
JSONObject lamp = rec.lampData.getJSONObject(i);
if (lamp == null) continue;
int state = lamp.getIntValue("lampState");
long dur = lamp.getLongValue("duration");
switch (state) {
case 0 -> { offD += dur; offC++; }
case 1 -> { redD += dur; redC++; }
case 2 -> { yellowD += dur; yellowC++; }
case 3 -> { greenD += dur; greenC++; }
case 4 -> { blueD += dur; blueC++; }
}
totalDur += dur;
if (state == 3) greenDur += dur;
}
allLampData.addAll(rec.lampData);
}
double dayRate = (rec != null) ? rec.availabilityRate : 0.0;
dailyDetails.add(Map.of(
"oeeDate", d,
"availabilityRate", dayRate,
"hasData", rec != null
));
}
double overallRate = (totalDur > 0) ? Math.round(greenDur * 10000.0 / totalDur) / 100.0 : 0.0;
// 扁平化字段,对齐截图格式
item.put("availabilityRatio", String.format("%.2f%%", overallRate));
item.put("offDuration", formatDuration(offD));
item.put("redDuration", formatDuration(redD));
item.put("yellowDuration", formatDuration(yellowD));
item.put("greenDuration", formatDuration(greenD));
item.put("blueDuration", formatDuration(blueD));
item.put("dataDays", recordByDate.size());
item.put("totalDays", dateList.size());
item.put("lampData", allLampData);
item.put("dailyDetails", dailyDetails);
list.add(item);
}
return list;
}
/** 转换为响应格式 */
private List<Map<String, Object>> convertToResponse(List<OeeRecord> records) {
List<Map<String, Object>> list = new ArrayList<>(records.size());
for (OeeRecord r : records) {
Map<String, Object> item = new LinkedHashMap<>();
item.put("dtuSn", r.dtuSn);
item.put("oeeDate", r.oeeDate);
item.put("availabilityRate", r.availabilityRate); // 稼动率
item.put("availabilityRateStr", r.availabilityRate + "%");
// 各状态时长统计
long offDur = 0, redDur = 0, yellowDur = 0, greenDur = 0, blueDur = 0;
int offCnt = 0, redCnt = 0, yellowCnt = 0, greenCnt = 0, blueCnt = 0;
if (r.lampData != null) {
for (int i = 0; i < r.lampData.size(); i++) {
JSONObject lamp = r.lampData.getJSONObject(i);
if (lamp == null) continue;
int state = lamp.getIntValue("lampState");
long dur = lamp.getLongValue("duration");
switch (state) {
case 0 -> { offDur += dur; offCnt++; }
case 1 -> { redDur += dur; redCnt++; }
case 2 -> { yellowDur += dur; yellowCnt++; }
case 3 -> { greenDur += dur; greenCnt++; }
case 4 -> { blueDur += dur; blueCnt++; }
}
}
}
item.put("off", Map.of("duration", formatDuration(offDur), "seconds", offDur, "count", offCnt));
item.put("red", Map.of("duration", formatDuration(redDur), "seconds", redDur, "count", redCnt));
item.put("yellow", Map.of("duration", formatDuration(yellowDur), "seconds", yellowDur, "count", yellowCnt));
item.put("green", Map.of("duration", formatDuration(greenDur), "seconds", greenDur, "count", greenCnt));
item.put("blue", Map.of("duration", formatDuration(blueDur), "seconds", blueDur, "count", blueCnt));
item.put("lampData", r.lampData != null ? r.lampData : new JSONArray());
list.add(item);
}
return list;
}
/** 构建分页结果(标准分页格式) */
private Map<String, Object> buildPageResult(long total, int pageNo, int pageSize, List<Map<String, Object>> list) {
return Map.of(
"data", Map.of(
"total", total,
"size", pageSize,
"current", pageNo,
"records", list
)
);
}
}